FUNCTIONAL RESPONSIBILITIES
- Inspect raw materials and products to ensure there are no visual defects; take corrective action as needed.
- Setup the job using the CNC machine in total compliance with the specifications provided in accordance to the standard operating instructions within the allotted time frame.
- Prepare simple program in machine control.
- Keep all assigned machines running for production, ensuring productivity is maintained at 100% or above through proper set-ups and operation of machinery to minimize cost to the department, while maintaining schedule integrity.
- Ensure efficient and profitable operation of the defined work center by optimum usage of tools, consumables, etc.
- Conduct stage inspection of the product at required phases and make necessary records accordingly.
- Recognize potential problems with products or processes and inform superiors to ensure that quality standards are maintained.
- Conduct preventive maintenance daily to ensure equipment is in good working condition by oiling, greasing, and periodically freeing equipment of chips.
- Ensure machine maintenance is scheduled in collaboration with maintenance department and adhere to it.
- To ensure proper documentation of work done and in a manner well accessible every time.
- Maintain log book to ensure proper communication regarding machine error / program error /missing program / accidents.
- Ensure proper handing over of machine and instruction communicated to next shift operator.
- Train and guide the helpers in operating the machine as per SOP when instructed.
- Strictly follow housekeeping procedures including machine and tool equipment cleaning and ensure the surrounding area is absolutely clean and in order.
- Follow company's HSE guidelines in respect of all operations undertaken and follow safety precautions highlighted in the SOP & manuals. Communicate potential hazards immediately to supervisor.
- Perform any other job/task given by the Production Supervisor to accomplish department objectives.
Requirements
EDUCATION, EXPERIENCE, FUNCTIONAL SKILLS AND KNOWLEDGE
Education/ Qualifications
- ITI (Machinist / Fitter) and basic CNC Programming
- Special training in tool making.
Experience
- Minimum 1-2 years of CNC Machining experience.
- Experience in 5 Axis CNC machines. Preferably DMG machines.
Functional Skills & Specific Knowledge
- Fair understanding of G-codes
- Ability to read Engineering drawing
- Knowledge on Machinability of different metals
- Knowledge of Quality systems and procedures.
- Conversant with cutting tools & parameters like speed, feed, etc.
- Precision measuring instruments & gauges
- General maintenance of machines
