Job Responsibilities:
- Carry-out Condition Based Maintenance – Carry-out condition-based monitoring activities (coordination and data collection), such as vibration analysis, thermography, and ultrasound analysis to detect early failures, in all plants.
- Provide diagnoses based on analysis of CBM data collection, for common patterns (not complex issues).
- Document failure modes on site
- Collect physical evidence (photos, measurements, parts condition)
- Support RCA investigations
- Validate abnormal trends before escalation
- Confirm condition monitoring alerts
- Support shutdown reliability assessments
- Ensure measurement points are correctly recorded in SAP-PM
- Maintain historical reliability logs
- Support Weibull data collection
▪Prepare condition-based monitoring activities reports
- Support Reliability Engineers in preparing weekly, monthly and annual reports
▪Support Reliability Engineers in conducting annual audit in all plants, using the Reliability assessment grid.
- Support Reliability Engineers in conducting work quality audits during shutdowns.
▪Support Reliability Engineers in the budget preparation with technical information and analyses.
Required Qualifications:
- Vocational/Technical Certificate, Diploma or Bachelor's Degree in Mechanical Engineering, Mechanical Maintenance, Industrial Maintenance, Mechanical Technology, or related discipline.
Preferred Experience:
- Vocational/Technical Certificate: Minimum 7 years of mechanical maintenance experience in steel industry or heavy industry operations.
- Diploma: Minimum 5 years of mechanical maintenance experience in steel industry or heavy industry operations.
- Bachelor's Degree: Minimum 3 years of mechanical maintenance experience in steel industry or heavy industry operations.
Relevant Experience may include:
- Experience performing condition monitoring, equipment inspection, and equipment condition assessment activities in steel plants or similar heavy industrial environments.
- Prior experience guiding technicians in steel plants, rolling mills, or similar continuous process industries.
- Prior experience supporting reliability improvement activities, equipment diagnostics, and maintenance teams in continuous process industries.
Job-Specific Skills:
- Ability to support condition monitoring and reliability assessment activities.
- Ability to support inspection, condition assessment, and troubleshooting of mechanical equipment.
- Ability to perform and interpret condition monitoring activities including vibration monitoring, thermography, ultrasound inspection, oil analysis, and other diagnostic techniques.
- Ability to identify equipment abnormalities, wear conditions, performance deviations, and failure indicators, and support corrective actions.
- Ability to coordinate and guide technicians during reliability inspections, condition monitoring activities, and field data collection.
- Ability to verify inspection quality, measurement accuracy, and compliance with reliability and maintenance standards.
- Effective communication and coordination with Reliability Engineers, Maintenance Supervisors, Technicians, and cross-functional teams.
- Ability to support maintenance teams during breakdowns, shutdowns, equipment assessments, and reliability improvement activities.
- Strong adherence to Safety Standards, SOPs, Lockout/Tagout (LOTO), and emergency procedures.