Senior Composite Technician - UAV

1. Job Purpose

To execute and oversee advanced composite manufacturing activities for UAV components, ensuring high-quality production, adherence to engineering specifications, and compliance with aerospace standards. The role includes hands-on fabrication, mentoring junior technicians, and supporting process improvements.

2. Key Responsibilities

2.1 Composite Manufacturing Execution

• Perform advanced composite fabrication processes:

Hand lay-up.

Vacuum bagging.

Resin infusion.

Prepreg lay-up and curing (oven/autoclave).

• Manufacture UAV components such as:

Fuselage sections.

Wings and control surfaces.

Fairings and structural panels.

Interpret technical drawings, lay-up schedules, and work instructions.

Ensure correct ply orientation, fiber direction, and stacking sequence.

2.2 Tooling & Materials Handling

• Prepare molds, tools, and release systems.
• Ensure proper storage and handling of composite materials (carbon fiber, fiberglass, cores, resins).
• Monitor material shelf life and environmental conditions (temperature/humidity).
• Assist in tooling maintenance and minor repairs.

2.3 Quality Control & Inspection

• Conduct in-process inspections to ensure product conformity.
• Identify defects such as delamination, voids, wrinkles, or resin-rich areas.
• Perform trimming, drilling, bonding, and finishing activities.

Support:

FAI (First Article Inspection).

NDT (Ultrasonic / Tap Testing / Visual Inspection).

Record production data and inspection result.

2.4 Process Compliance

• Follow SOPs, work instructions, and quality procedures
• Ensure compliance with:

ISO 9001, AS9100.

• Maintain proper documentation and traceability.

2.5 Mentoring & Team Support

• Guide and train junior technicians and laminators.
• Share best practices and ensure adherence to quality standards.
• Support Team Leader in achieving production targets.

2.6 Health, Safety & Environment (HSE)

• Ensure safe handling of chemicals, resins, and curing agents.
• Use PPE and follow safety procedures.
• Maintain clean and organized workstation (5S principles).
• Report hazards and incidents.

3. Qualifications

Diploma or Technical Certification in:

Mechanical / Aerospace / Composite Technology.

Composite-specific certifications are an advantage.

4. Experience

58 years of hands-on experience in composite manufacturing

Experience in UAV, aerospace, marine, or motorsport industries preferred

Strong experience in prepreg and/or infusion processes

5. Technical Skills

Strong expertise in composite fabrication techniques

Ability to read and interpret engineering drawings and lay-up manuals

Familiarity with curing systems (oven/autoclave)

Knowledge of trimming, bonding, and finishing processes

Basic understanding of:

• NDT methods
• Quality inspection tools