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Senior Engineer-Safety (EM)

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Job Description

External Job Description

ADVANCED CONCEPTS is an entity within EDGE dedicated to the design and deployment of advanced, innovative technologies. ADVANCED CONCEPTS is fast-tracking the development of high-technology autonomous systems, including three Medium Endurance, High Altitude, fixed-wing unmanned aerial systems, a family of precision loitering munitions, a cost- effective family of cruise missiles, and a range of guided artillery munitions.

Core Accountabilities:

  • Own and maintain the Explosive Safety Management System specific to formulation & synthesis processes.
  • Approve, review and sign off on laboratory and production safety cases, site plans, and process hazard analyses for energetic formulations and synthesis routes.
  • Authorize and enforce safe handling, storage, segregation, transport, and staging of precursors, intermediates and finished energetic materials.
  • Lead hazard identification, process hazard analyses (PHA), HAZOPs, dust/explosive atmosphere assessments and energetic specific risk assessments for scale up activities.
  • Establish and validate safe operating limits, change control for formulations or processes, and safe batch size or scale rules from lab to pilot to production.
  • Develop and deliver targeted training and competence programs for chemists, process engineers, technicians and contractors.
  • Lead incident investigation and root cause analysis for any safety events; implement corrective actions and lessons learned across R&D and production.
  • Maintain licensing, permits and technical documentation required by national or regional regulators and internal governance.
  • Provide real time safety support for experiments, pilot trials and production activities; participate in design reviews for equipment and facility layout.
  • Implement emergency response and evacuation plans specific to energetic material scenarios and coordinate drills.
  • Advise procurement on safety specifications for mixers, reactors, solvent handling, ventilation, instrumentation, and storage vessels.
  • Support security and access control measures for sensitive materials and areas.
  • Interface with QA or QC to ensure safety considerations are integrated into sampling, testing and characterization procedures.
  • Collaborate with Environmental & Occupational Health to control emissions, effluents and occupational exposures.
  • Support regulatory inspections and third party audits; coordinate corrective action plans.
  • Maintain an up to date repository of standards, best practices and lessons learned applicable to energetic materials

Qualification / Experience

  • Minimum 8 years of experience in energetic materials safety, or munitions safety; experience across both R&D and production environments strongly preferred.
  • Demonstrated experience supporting formulation and synthesis teams.
  • Prior work in defense, aerospace, chemical manufacturing, or regulated energetic materials labs is highly desirable.
  • Bachelor's degree in Chemical Engineering, Chemistry, Safety Engineering, Explosives Engineering, or related discipline.
  • Master's degree or advanced safety qualifications preferred.
  • Strong grounding in safety engineering principles (process, occupational, or system safety)
  • Deep knowledge of standards like OSHA, ISO (e.g., ISO 45001)
  • Experience with hazard analysis methods
  • Understanding of risk assessment frameworks and mitigation strategies
  • Familiarity with safety systems, controls, and fail-safe design

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About Company

Job ID: 145961025

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