A Senior Reliability Engineer ensures system/asset dependability by leading Root Cause Analysis, predictive maintenance, and design for reliability to reduce failures, improve uptime, and cut costs, often by applying Reliability-Centered Maintenance (RCM) principles, performing Failure Mode and Effects Analysis (FMEA), developing maintenance strategies, and collaborating with design teams on robust solutions, utilizing data analysis for proactive improvements.
Main Responsibilities:
- Implement Reliability and Asset Management strategies to ensure the reliability of the plant and maximize the availability of equipment in the plant.
- Conduct proactive maintenance activities and root cause analysis to improve asset performance and availability.
- Develop/optimize maintenance plans and ensure timely execution to minimize downtime.
- Track and follow department key performance indicators (KPIs) to measure asset performance and reliability and develop action plan that lead to maximizing the asset availability based on data analysis.
- Conduct risk assessments and develop strategies to mitigate risks associated with asset failures and maintenance activities.
- Implement predictive maintenance technologies, such as condition monitoring and predictive analytics, to identify potential asset failures before they occur.
- Develop and maintain a comprehensive asset registry, including equipment history, maintenance records, and performance data.
- Ensure compliance with regulatory requirements and industry standards related to asset management and reliability.
- Provide regular reports on asset performance, maintenance activities, and reliability metrics to Department Manager.
- Reviews and advises preventive maintenance schedules for various equipment in line with manufacturer recommendation, historical
- information on the equipment performance and experience on similar equipment to minimize maintenance cost.
- Supports Annual shut down preparation & execution based on the proactive strategies developed.
- Provides technical support to operations and maintenance through proper recommendations and reports.
- Keeps up the technological developments in the industries by working closely with the vendor and implement through proper redesign to enhance the components life.
- Ensure the monthly and periodic reports are submitted to the concerned department.
- Reviews and assists the next in charge in the preparation of the department annual capital and expense budgets.
- Performing any other related job as required by immediate Supervisor/Direct Manager.
We are looking for a candidate with the following:
- Bachelor's degree in engineering (Mechanical/Electrical / Instrument) or any related field.
- Analytical Thinking, Communication, Concern for Safety, Quality & the Environment, Initiative, Leadership
- 10 years of experience in asset management, reliability engineering, or maintenance management in a process industry setting.
- Strong knowledge of asset management principles, reliability engineering, and maintenance best practices
- Professional certification in reliability is preferred.
