Job Purpose:
- Review car material ordering, receipt/issue and inventory management.
Generic Accountabilities:
- Adherence to Deadlines and Punctuality.
- Effective and Professional Communication.
- Demonstrates Ownership and Accountability.
Job-Specific Accountabilities:
CKD Material Ordering aligned with the Vehicle Production Plan.
- Ensuring that procurement of parts is perfectly synchronized with assembly schedule to prevent line stops.
- Calculating net requirements based on the Master Production Schedule and Bill of Materials (BOM).
- Factoring in international/inland logistics and clearance to determine the exact Order Release date
- Implementing Time Buffers for critical components to mitigate the risk of shipment delays.
Optimal Inventory Management.
- Maintaining the delicate balance between minimizing holding costs and ensuring 100% part availability.
- Organizing the warehouse to deliver parts to line at exact moment and in the specific sequence required.
- Categorizing inventory (A: High value, B: Medium, C: Low) to apply differentiated control strategies and cycle counting frequencies.
Demand Forecasting.
- Predicting future requirements to enable proactive capacity planning and long-term procurement.
Obsolete Material Disposal
- Managing Dead Stock resulting from Engineering Changes (EO) or model year transitions.
- Evaluating if obsolete parts can be repurposed for Service Parts, training units, or other vehicle models.
- Establishing a transparent process for physical disposal and financial accounting of unusable inventory.
Safety Management.
- Ensuring a zero-accident environment within the warehouse and logistics operations.
- Enforcing strict protocols for forklift operations, pedestrian walkways, and Heavy-Duty rack inspections.
- Conducting regular fire drills and maintaining disaster recovery protocols for the facility.
Job Requirements:
Minimum Qualification
- At least 7 years of Material management experience in car manufacturing company
Experience
- Material management, Inventory management, CKD claim handling
