Senior Engineer, Mechanical

Job Purpose

Lead and ensure optimized resources, and downtime for all mechanical equipment, and major activitiesu00A0minimizing variations or impact on business continuity for 10 Depots, 2 Plants, and 547 Fuel Service Stations.u00A0Develop and implement systems and procedures for mechanical systems for continuous operationalu00A0performance improvement across the site and extend continuous support post-handover of new facilities.u00A0Provides expert engineering technical support on activities such as maintenance, troubleshooting, repair,u00A0overhaul and shutdowns to maintain static and rotating equipment effectively and efficiently to achieve highu00A0degree of availability, reliability and integrity and to ensure that mechanical equipment, piping, structure toolsu00A0and machinery of facilities are operated and maintained in line with best world-class practices and standards.

Job Specific Accountabilities

Maintenance Planning, Execution and Expertise

u00A0

u2022 Manage and participate for review of Mechanical Layouts, Specifications, SAFOP / E-HAZOP,u00A0Operability and Maintainability studies, participate in workshops and design and plot plan reviews andu00A0contribute with site requirements and experience towards improvement of existing systems as required.
u2022 Review and contribute to studies of the adequacy of the system and recommend systemu00A0upgrades/changes to meet operational and maintenance challenges.
u2022 Ensure effective and timely support in the areas of technical performance issues such as reliability,u00A0availability, integrity and analysis of performance gaps involving equipment failure.
u2022 Develop scope of work for major overhauls of electrical equipment & work service orders and miniu00A0projects. coordinate implementation with other Sections.
u2022 Carry out technical assessment of bid documents for services and material required for the works.u00A0Participate in clarification meetings with contractors and vendors to ensure compliance with technicalu00A0specifications & requirements. Preparation ofu00A0 Technical Evaluation and appraisal reports.
u2022 Review the update technical drawings for the installations and ensure conformity of the as-built statusu00A0with the Design and Technical requirements.

u2022 Provide effective interfaces and relationships within/between disciplines, site teams and peers in otheru00A0site project teams.
u2022 Network and deliver progress reports, proposals, requirements documentation and presentations tou00A0Site team or interface teams and other Project owners for fast tracking projects
u2022 Improve equipment performance by efficient application of condition-based maintenance techniques.
u2022 Provides technical expertise with experience-based knowledge and assistance to site maintenanceu00A0departments.

u2022 Participates in reliability studies for Brownfield/Greenfield equipment to help the maintenanceu00A0department review practices, philosophies, and strategies. Advises maintenance support onu00A0troubleshooting non-routine equipment failures, root cause analysis, and reliability audits as needed.
u2022 Lead and direct the major electrical activities to be carried out with the operation/maintenance targetsu00A0KPIu2019s being achieved or exceeded.

u2022 Consolidate, discuss and review requirements and participate as required in Design Technical Reviewu00A0Meetings, Site Surveys, and Factory Acceptance Tests, Site Acceptance Tests and installation, precommissioning,u00A0commissioning and handover activities.
u2022 Critically review major works related Equipment, Procedures, Spare Parts, documentation etc. are setu00A0up and kept properly updated and handed over post works.
u2022 Oversee the commissioning and hand-over of new facility. Highlight and address maintenance,u00A0operational, design and warranty/guaranty related issues with stakeholders.
u2022 Assist in troubleshooting and Liaise with vendor /support teams post major works for support to minimizeu00A0equipment downtime after any malfunction or failure or breakdown
u2022 Periodic follow-up all punch list items until completion with engineering and execution teams with properu00A0prioritization and timeframe for the actions.
u2022 Assist and follow-up for the mechanical control system activities and actions plans as required by siteu00A0operations team.
u2022 Maintain and develop the engineering and technical solutions to improve reliability performance ofu00A0electrical equipments and system.
u2022 Recommends and identifies training requirements to ensure up to date and functional knowledge base
u2022 Coordinate, follow-up and prepare in-house activities, major projects and campaigns shutdownu00A0requirements with support units and contractor for minimum operational interventions and shutdownsu00A0within site resource limitations, in line to company objectives.
u2022 Oversee predictive/ Reliability Centered Maintenance (RCM) programs for condition monitoring ofu00A0mechanical equipment to ensure improved machine availability and reliability.

u2022 Develop and optimize vendor, OEM and specialist contractor support and arrange specialist services.
u2022 Participates in maintenance planning by reviewing/reporting anticipated future requirements ofu00A0overhauls, maintenance, repairs, spare parts.

Job Specific Accountabilities (Part 2)

u2022 Study and carry out residual life assessment of critical electrical equipment and suggest correctiveu00A0action to be initiated by respective area engineers.
u2022 Conduct site engineering study to determine the feasibility of introducing modification to increaseu00A0reliability and efficiency of the plant
u2022 Provide technical input to update company specifications to incorporate the latest industry trends andu00A0companyu2019s lessons learned.
u2022 Lead the activities of troubleshooting and analysis of complex engineering problems and offer effectiveu00A0resolutions to ensure that maintenance services are provided safely and efficiently.
u2022 Witness factory and site acceptance tests, pre-commissioning and commissioning of equipment/u00A0systems and assures that the installation and performance are in accordance with specifications andu00A0approved for construction documents.

u2022 Maintain mechanical equipment in line with HSECES guidelines and ensure compliance to Minimumu00A0Assurance Tasks requirements.
u2022 Carry out periodical review and advise on updating material stock and directs supervision ofu00A0specifications considering information from manufacturers including deletion, obsolete andu00A0incorporation of new items, ensure availability of spares and materials.
u2022 Closely monitor mechanical contractor activities, by conducting audit and weekly meeting to highlightu00A0their shortfalls, drawbacks and suggests improvement for the effective implementation of scope in lineu00A0with the Service Agreements.
u2022 Diagnose, analyse, and carry out root cause failure analysis, highlight reasons for equipment failureu00A0and advise on remedial measures to avoid failures. Also, to study and carry out residual life assessmentu00A0of critical mechanical equipment and suggest corrective action to be initiated by respective areau00A0engineers.
u2022 Monitor and analyse failure reports, identify bad actors (RCA) and initiate corrective actions and developu00A0solutions to rectify the problems and improve the performance.
u2022 Ensure the availability and reliability of mechanical system/ equipment, and the smooth integration ofu00A0new facilities such as modification/ upgradation of existing and additional facilities. Conduct siteu00A0engineering studies to determine the feasibility of introducing, modification and incorporate the same tou00A0increase reliability and efficiency.

Job Specific Accountabilities (Part 3)

u2022 Study and carry out residual assessment of critical mechanical equipment and suggest corrective actionu00A0to be initiated by respective maintenance departments/ teams.
u2022 Develop scope of work for major overhauls of mechanical equipment and work service orders and miniu00A0projects, coordinate implementation with other departments/ teams.
u2022 Develop and optimize vendor, OEM and specialist contractor support and arrange specialist services.
u2022 Carry out technical evaluation of bids related to service work orders and service agreements.
u2022 Evaluate and ensure that the contractor designs are in accordance with the scope of work and facilitiesu00A0delivered to end user are safe, reliable, operable, and maintainable.
u2022 Develop comprehensive monthly and annual management information system report covering all theu00A0major activities of the section, including expenditure profile and prepare various other presentationu00A0reports as and when required.
u2022 Coordinate with Projects Division for any studies/ site related issue and project scope development.
u2022 Oversee predictive/ Reliability Centered Maintenance (RCM) programs for condition monitoring ofu00A0mechanical equipment to ensure improved machine availability and reliability.
u2022 Develop and apply engineering standards and procedures to assure adherence to industry norms andu00A0corporate policies, set up and use engineering standards both domestically and internationally, ensuringu00A0that all mechanical systems are created and implemented in accordance with codes and standards setu00A0by the industry.
u2022 Lead, coach, and mentor electrical maintenance supervisors and technicians within the maintenanceu00A0division to ensure the enhancement of their technical capabilities and to provide them with the neededu00A0technical direction and support.
u2022 Conduct design assessments and suggest enhancements in accordance with industry best practicesu00A0and cutting-edge technologies.
u2022 Accountable for examining designs and recommending changes considering new technologies andu00A0recommended procedures, including the reviewing of design concepts, analysing new products andu00A0technology, and suggesting changes.

Minimum Qualification

u2022 B. Sc. Degree in Mechanical Engineering or equivalent Professional Qualification

Minimum Experience, Knowledge & Skills

u2022 Minimum 10 yearsu2019 experience in mechanical maintenance engineering of rotating and staticu00A0equipment, preferably in the Oil and Gas industry.

u2022 In-depth working knowledge on principles related to rotating and static equipment used in Oil and Gasu00A0Plants
u2022 Experience in the execution of equipment maintenance of diverse metal crafts including machineu00A0tooling, bench fitting, fabrication, welding, rigging, repair, etc. Working background on differentu00A0mechanical tools.
u2022 Good knowledge about monitoring and predictive maintenance programs associated with mechanicalu00A0systems.

u2022 Excellent knowledge about specifications, codes, and standards for rotating and static equipment.u00A0Good knowledge about mechanical safety requirements and HSE procedures and practices
u2022 Good Knowledge of RCA process, RCM methodology, Bad actor Identification process
u2022 Planning and organizing, scheduling, and coordinating, checking, examining, and recording
u2022 Understanding and knowledge of RAM process methodology to support design, production andu00A0product development.
u2022 Understanding and knowledge of engineering data (e.g., blueprints, data sets, specifications,diagrams, schematics) to interpret, analyze, and develop data for support requirements